Nanodiamond Coatings: Top Reasons to Use Nanoparticles for Surface Coatings



Nanodiamonds, since their inception, are finding their way into different applications like cosmetics, coatings, quantum sensing, tools and equipment, electronics, biomedical, and various others. They are getting immense popularity as they come with several sought-after properties and qualities which cannot be obtained through other materials. While their application is becoming more diverse, their nanodiamond coating application is still highly preferred in the industry. 

So, this post is being shared with you to discuss what nanodiamonds are and what makes them suitable for coating application. 

What are Nanodiamonds?
Technically, carbon nanodiamonds consist of a complex structure as its inner core is made up of diamond and the outer part is made of amorphous carbon shell. They belong to the group of zero-dimensional carbon nanoallotrope and have diamondoid like monocrystalline topology with crystal domains and complex structure.

Generally speaking, they are the diamonds whose size range in nanoscale. The availability of such smaller particles with extreme tough core is definitely an immediate advantage which can be exploited in many ways. The common way of producing nanodiamonds is chemical vapor deposition. 
               
Due to their unique structure, they possess a wide array of unique properties such as:
  • Extreme hardness
  • High surface area
  • Mechanical robustness
  • High electrochemical stability
  • Excellent thermal conductivity
  • Environmental inertness
  • Optimum insulating property
  • Non-toxicity
  • Biocompatibility

What Makes Nanodiamonds Suitable for Coating Applications?
Physical properties like hardness, friction wear and tear properties, and thermal conductivity are now available to the coating industry because of the nanodiamonds. 

Since these properties of nanodiamonds are so different than most materials, engineers need only a small loading of nanoscale diamond particles to dramatically change the properties of existing materials. 

Improvements of up to 60% in surface coating properties such as wear resistance, coefficient of friction and thermal conductivity can be obtained by adding a few percent by weight of nanodiamond material and in some cases as small as 0.1%. 

The improvement in coating performance comes in part from the presence of nanodiamonds - hardwearing particles integrated into the polymers. However, there is also a change in the overall structure of the coating, for instance, the crack structures are finer and smaller in size, surface finish measurement is lower about 85%, and the surface appears smoother and somewhat glossy. 

Therefore, nanodiamond coating is widely preferred for the coating of materials where we need to enhance their properties like strength, wear resistance, abrasion resistance, and durability.  

In nickel and gold electroplating, a high improvement in wear resistance can be achieved with just fractional quantities of nanodiamonds while using agglomerated suspensions. 

The current improvement in nanodiamond-polymer is focused on friction and wear properties to achieve greater results in surface coatings and creating thermally conductive polymers for thermal management applications in LED lighting and electronics. 


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